SIZES
OF CAPSULES
Hard-shell
capsule sizes range from No. 5, the smallest, to No. 000, which is the largest,
except for veterinary sizes. However, size No. 00 generally is the largest size
acceptable to patients. Size 0 hard gelatin capsules having an elongated body (known
as size OE) also are available, which provide greater fill capacity without an
increase in diameter.
STRUCTURE OF CAPSULES
Hard gelatin capsules consist of two, telescoping cap and body pieces. Generally, there are unique grooves or indentations molded into the cap and body portions to provide a positive closure when fully engaged, which helps prevent the accidental separation of the filled capsules during shipping and handling. Positive closure also may be affected by spot fusion (“welding”) of the cap and body pieces together through direct thermal means or by application of ultrasonic energy. Factory-filled hard gelatin capsules may be completely sealed by banding, a process in which one or more layers of gelatin are applied over the seam of the cap and body, or by a liquid fusion process wherein the filled capsules are wetted with a hydroalcoholic solution that penetrates into the space where the cap overlaps the body, and then dried. Hard-shell capsules made from starch consist of two, fitted cap and body pieces. Since the two pieces do not telescope or interlock positively, they are sealed together at the time of filling to prevent their separation. Starch capsules are sealed by the application of a hydroalcoholic solution to the recessed section of the cap immediately prior to its being placed onto the body.
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